After Ethel sculpts the heads, hands and feet, her husband, Bill, makes a plaster mold. This mold is poured in porcelain and the pieces are cleaned, sanded and fired. The resulting pieces can either be made into a doll, or they may be remolded, and the previous process is repeated. Every time they are molded, poured and fired, the finished piece is 18% smaller then the one that went into the mold. The final porcelain pieces for making a tiny doll have undergone this procedure anywhere from 4 to 10 times.
When the final mold is finished and poured in porcelain slip, the pieces are allowed to set up (becoming a firm, brittle, chalky material). Then the piece must be cleaned. The mold line is removed by scraping it with an sharp knife, and the piece must be sanded with a nylon stocking. It is fired to 2300 degrees and is removed from the kiln a fine porcelain piece. Alas, it is rough and must again be sanded with a sanding pad.
The head is china painted. The china paint is an open medium and never really dries until it is fired in the kiln to 1600 degrees. The face painting process requires from one to three firings depending on the features of each doll.
Now the pieces are ready to be assembled into a doll with a tiny cloth or wire body. It is at this point a tag with AC is tied onto the doll to declare to the world she or he is a genuine Angel Child lovingly made by Ethel!
Dressing each little one is a meticulous task and after the dressing is completed, the doll must be wigged. Once the doll has received his/her hair, she or he can receive a fancy bonnet, a pretty bow or other accessory and, finally, the happy sigh from her maker.
Before each doll is sent off, a name is given to the doll and lastly, the little dolls' doll is usually packaged with a certificate inside a protective clear box. In some cases, there may not be a certificate if the doll has been custom made. For instance, Claudia Rose was made for only for Dollhouse Domain and since the ideas for her clothing, hair, name, etc. were formed by us, a named/numbered certificate was not drawn up by Ethel, although her AC signature tag was found under Claudia's dress. :) After all, we wouldn't want Claudia sent off feeling confused about her identity!
“How long does it take to make each little doll?” is the question Ethel hears most often.
“It takes a very long time, twenty four years of experience and hours of effort to create each little doll. Of course, some days it takes longer than on others. I hope you enjoy owning them, as much as I enjoy creating them,” Ethel smiles.
Angel Children are so very special. They are so tiny, yet so much love and care goes into the making of each one! Each delightful creation is a tiny treasure you'll feel proud and honored to add to your collection of miniatures.
|